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Mica
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Mica blocks

Mica sheets are almost unprocessed form of the natural mica. They are simply sheets of mica extracted from the mine, cleaned and sorted by size and quality. Mica sheets in the trade are in a form of irregularly shaped sheets with different thicknesses and different qualities.

Mica sheets, also called block mica, are natural mica sheets of irregular shape and thickness from 0.18 to 16.00 mm. Mica occurs very commonly in sheets of area size from 6 to 90 cm2. Larger sizes are very rare (and thus - very expensive).

Mica sheet has been classified according to various criteria such as the size of the plates, thickness, purity or transparency mica. The classification rules are described here.

With plates of mica are made shields, windows, disk, and various other elements of electricity or thermal insulation. Residue remaining after the mica block selecting is waste - scrap of mica, used as a raw material for the production of flakespowders(grounded mica), pigments and other insulating materials based on mica (micanite).

Mica sheets are available in a wide range of size (see here). Mica plates are also available in customized sizes, cut according to specifications required by our clients. We employ a team of highly skilled technicians who manually grade and cut the mica blocks to ensure zero-defects in the finished product. 

Quality class of natural mica define its transparency, limit the amount and type of pollutants. Smaller amount of impurities and discoloration, the higher value (and price) of the mica sheet. In accordance with the standards proposed by ASTM (American Society for Testing and Material) and stored in the form of a Standard D 351 Classification for Natural Muscovite Block Mica and Thins Based on Visual Quality distinguished grade from V1 (highest) to V10 (the lowest). Mica with quality class V1 is often called as collectable mica (see below). Mica quality standards are discussed here.

Sizes od mica sheets have also been standardized. Distinguished by the size of the category OOEE Special (highest) to No. 6 (smallest). Classification of the size of the mica blocks is discussed here. When increasing the size of the mica sheet (higher category), is also growing its unit price.

Collectable mica (top quality)

Highest quality mica (class V1) is called the collectable mica. It is the most expensive, but almost devoid of blemishes (occlusion), discoloration and contamination. It is often purchased by research institutes and laboratories.

 

The picture on the right shows the comparison of mica V1 and V8.

Rules for the sale mica blocks

Mica blocks are usually sold in situations where standard shapes of natural mica ie. shields, windows, discs do not meet the requirements of customers in terms of size, quality or thickness. In this case, we search for the smallest sheet of mica, which includes the required size of the plate and meets the other requirements of the order.

Mica block is sold by weight. Price depends on the quality classand the size category. Plate thickness directly affects its weight.

We usually offer mica plates with a thickness from 0.1 mm - up to 1.5 mm and dimensions in the category from No. 2 to No. 6 in all classes (including collectable mica Class V1).

Please contact us before ordering.

Mica sheets classification

Mica plates, also called block mica, are natural mica sheets of irregular shape and thickness from 0.18 to 16.00 mm. Mica occurs very commonly in sheets of area size from 6 to 90 cm2. Larger sizes are very rare (and thus - very expensive).

Mica is a natural product - fossil mineral. Thus, depending on the deposit, the environment in which it occurs, geological and natural conditions, etc. can occur in various types and have a different quality.

In order to improve business communication, mica blocks has been classified according to various criteria such as: size of the plates, thickness, purity, hardness, structural defects (scratches, cracks, inclusions) or transparency mica.

For commercial mica transactions is commonly used standardization suggested by ASTM (American Society for Testing and Material) and published in the form of standard D 351 Classification for Natural Muscovite Block Mica and Thins Based on Visual Quality. It allows perform the classification solely on the by visual inspection mica sheet, without the need for complex physico-chemical analyzes.

Classification according to the size of the plate

Depending on the size, can distinguish different categories of natural mica plates (see below). As a criterion was adopted area of the largest square that can be cut out of the plate. To assign the plate to the category it must allow cutout of a square with a minimum area assigned to this category. Additional, the minimum length of one side is specified. To assign the plate to the category must be satisfied simultaneously both criteria (area and length of the side).

ASTM Grade size Area of minimum Rectangle Minimum dimension of one side
[Sq. in.] [cm2] [In.] [cm]
OOEE Special 100 650 4 10
OEE Special 80 520 4 10
EE Special 60 390 4 10
E Special 48 310 4 10
A-1 (Special) 36 235 8,8
No. 1 24 155 3 8,8
No. 2 15 97 2 5,0
No. 3 10 65 2 5,0
No. 4 6 40 3,8
No. 5 3 20 1 2,5
No. 5½ 15 7/8 2,2
No. 6 1 6,5 3/4 1,9

 

To rapidly assign the plate to a specific category, special template is used. Template is shown in the figure below. Full scale drawing of the template as a PDF file (for download).

 
 

Quality classification based on visual properties

Depending on quality, in D-351 ASTM standard, there are 12 categories of mica sheets (note: some companies use their own classifications, which may contain a different number of categories). Bellow are described the various categories (form V-1 to V-10A) in accordance with the specifications of ASTM, also used in our company. A lower number of category means, generally speaking, the better the quality of the mica plate.
 
 
Cate-
gory
Name Description
V-1 Clear  Hard, of uniform color, nearly flat, free of all stains, foreign inclusion, cracks, and other similar defects.
V-2 Clear and Slightly Stained Hard, of uniform color, nearly flat and may contain slight crystallographic discoloration, and very slight air inclusions and not more than one fourth of the usable area.
V-3 Fair Stained Hard, of uniform color, may contain slight waves, slight crystallographic discoloration, and slight air inclusions and not more than one-half of the usable area.
V-4 Good Stained Hard, of uniform color, may contain medium waves slight crystallographic discoloration, and medium air inclusion in not more than two-third of the usable area.
V-5 Stained A Quality Hard, may contain medium air inclusions, uniformly distributed in the usable area; slight green vegetable stains, medium waviness, and heavy waves if specified.
V-6 Stained B Quality
Hard, may contain heavy air inclusions and heavy waves, medium green vegetable stains, slight black and red dots (mineral) and clay stains.
V-7 Heavy Stained Hard, and may contain heavy air inclusions and waves, slight light black and red dots (mineral), medium cloudy stains, clay stains and green stains (vegetable). Soft, buckles, ridges, and sand blast acceptable if specified.
V-7A Densely Stained Hard and soft. May contain heavy waves and air inclusions, cloudy stains. High black and red dots (mineral). Medium black and red stained (mineral), buckles, and ridges. Also, green stain (vegetable type), clay stains, herringbones, and sand blast.
V-8 Black Dotted Hard, may contain medium waves, heavy air inclusions, cloudy stains, light black and red dots (mineral), and green stains (vegetable).
V-9 Black Spotted Hard, may contain medium waves, heavy air inclusions, cloudy stains, light black and red dots (mineral), and green stains (vegetable type), slight black stains (mineral), and sand blast.
V-10 Black Stained Hard, may contain medium waves, heavy air inclusions, cloudy stains, light black and red dots (mineral), green stains (vegetable type), and sand blast, medium black stains (mineral), slight red stains (mineral), and clay stains.
V-10A Densely Black and Red Stained  Hard, may contain heavy waves, air inclusion, cloudy stains, light black and red dots (mineral), red stains (mineral), black and red stains (mineral), green stains (vegetable type), and sand blast, very dense black and red stains (mineral), and slight clay stains. Soft if specified.

 

Detailed specification of each category is contained in the following table, which as a PDF file is available for download.

Standard qualities of mica (acc. ASTM Classification D 351)

 

  V-1 V-2 V-3 V-4 V-5 V-6 V-7 V-7A V-8 V-9 V-10 V-10A
Crystallographic discoloration X *D *D *D * * * * * * * *
Air inclusions Very slight X * * * * * * * * * * *
Slight X X * * * * * * * * * *
Medium X X X *E *F * * * * * * *
Heavy X X X X X * * * * * * *
Cloudy stains X X X X X X *G *H * * * *
Light black and red dots (mineral) X X X X X *D *D *H * * * *
Black stains (mineral) X X X X X X X *G X *D *G *H
Red stains (mineral) X X X X X X X *G X X *D *
Black and red stains (mineral) X X X X X X X X X X X *
Green stains (vegetable type) X X X X *D *G *G * * * * *
Clay stains * * * * * *D *G * X X *D *D
Waviness Nearly flat * * * * * * * * * * * *
Slight X X * * * * * * * * * *
Medium X X X * * * * * * * * *
Heavy X X X X X * * * X X X *
Hardness Hard * * * * * * * * * * * *
Soft X X X X X X S * X X X S
Stones and holes X X X X X X X X X X X X
Buckles X X X X X X S *G X X X X
Reeves X X X X X X X X X X X X
Ridges X X X X X X S *G X X X X
Tears X X X X X X X X X X X X
Cracks X X X X X X X X X X X X
Hairline cracks X X X X X X X X X X X X
Wedge X X X X X X X X X X X X
Tangle sheet X X X X X X X X X X X X
Herring bones X X X X X X X * X X X X
Sand blast X X X X X X S * X * * *

Symbols

Permissible *
Not permissible X
Permissible only if specified S
Few and tiny in 1/4 of usable area A
Few in one half usable area B
Very dense C
Slight D
Few in two-thirds usable area E
Uniformly distributed F
Medium G
Heavy H

 

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