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High-pressure sight glass type 520 PN63/400

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High-pressure sight glass type 520 PN 63/400

The high-pressure flow sight glass type 520 was specially developed for industrial high-pressure applications and stands for maximum operational safety and durability even under extreme conditions.

Its particularly robust body, made of corrosion-resistant stainless steel alloys such as 1.4571, guarantees reliable operation even under permanently high pressure and temperature loads. Upon request, versions with particularly resistant materials such as nickel-based alloys or Hastelloy® are also available, allowing the sight glass to be reliably used in highly aggressive or thermally stressed process environments.

Type 520 is characterized by two opposing sight windows made of high-quality, thermally pre-stressed borosilicate glass. These glasses are designed according to the requirements of DIN 7080 and enable clear, safe process observation from two sides or targeted illumination of the medium. The dual-sided visibility allows for real-time visual control of the process – a significant safety and efficiency advantage in modern process engineering.

The flange connections comply with DIN EN 1092-1 form B2 and ensure a standardized, safe integration into existing piping systems. Depending on the requirement, the flow sight glass can be manufactured for pressure levels up to PN 400, making it ideal for high-pressure processes in the chemical, pharmaceutical, food, or energy industries.

Thanks to its thoughtful design, high-quality material selection, and flexible customization options, the high-pressure sight glass type 520 offers a durable, safe, and individually adaptable solution for the most demanding industrial applications.

High-pressure flow sight glass PN 63 | PN 100 | PN 160 | PN 250 | PN 320 | PN 400

Cross-section
drawing

Technical drawing
Dimensions
PN DN BL¹ D1¹ AL1¹ AL2¹
63 25 230 45 175 140
40 260 45 185 170
50 300 65 211 185
65 340 8 239 220
80 380 80 264 250
100 430 125 324 300
125 500 125 354 350
150 550 160 435 400
200 650 160 505 480
100 25 230 45 175 140
40 260 45 190 170
50 300 65 211 195
65 340 65 239 220
80 380 80 274 250
100 430 125 354 290
125 500 125 397 350
160 25 230 45 175 140
40 260 45 195 170
50 300 65 241 195
65 340 65 296 220
80 380 80 294 250
250 25 230 48 196 150
40 290 48 221 185
50 300 65 255 200
65 340 65 279 230
80 380 80 334 225
320 25 230 20 186 160
40 260 20 201 195
50 300 30 230 210
65 340 30 254 225
80 380 48 289 275
400 25 280 20 210 180
40 320 20 220 220
50 370 30 240 235
1) All dimensions are executed according to standard, as far as constructively possible. Otherwise, the specifications in the order confirmation and customer drawing apply.

 

ACI High Pressure Flow Sight Glass Type 520 / 50
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Borosilicate glass
Borosilicate glass
Borosilicate glass
Borosilicate glass 3.3 is one of the most commonly used and well-known types of heat resistant glass. Its high silica content and significant boron oxide doping make it exceptionally stable. The material can be milled, drilled, ground, and toughened without losing its structural integrity. These characteristics, combined with its borosilicate glass strength, make it suitable for both industrial and scientific uses. This type of boro glass performs reliably at elevated temperatures and is thermally stable up to 450 °C under continuous use. Its borosilicate glass temperature stability is a primary reason why it is frequently selected for laboratory setups and chemical reactors. Additionally, borosilicate glass 3.3 maintains excellent mechanical strength even in low-temperature conditions, with operational capability down to -196 °C, making it compatible with cryogenic substances like liquid nitrogen. For optimal safety, the temperature difference during thawing should not exceed 100 K; typically, operation down to -70 °C is recommended. Thanks to its outstanding chemical resistance, this borosilicate glassware is impervious to water, acids, alkalis, and most organic solvents. As such, it is extensively used in pharmaceutical manufacturing, scientific research, and chemical processing plants. The borosilicate glass properties of type 3.3 also make it a material of choice for borosilicate glass dishes, beakers, flasks, and other laboratory vessels. Suprax 8488, Pyrex, Boronorm & Borofloat Other types of borosilicate glass, such as Suprax 8488, Pyrex, and Boronorm, offer comparable borosilicate glass hardness and resistance to chemical and thermal stresses. Suprax 8488 is known for its consistency and is often used in technical lighting and optical applications. Pyrex, a widely recognized brand name, is commonly found in consumer borosilicate glass products like cookware and bakeware. These borosilicate glass dishes resist staining, cracking, and thermal deformation, making them ideal for use in ovens and microwave environments. Borofloat is another premium borosilicate glass variant designed for optical, display, and semiconductor applications. Its exceptionally smooth surface and excellent flatness, combined with its inherent borosilicate glass strength, make it indispensable in high-tech industries. Whether used in analytical instruments or microelectronics, Borofloat ensures consistent performance under stress. Applications of borosilicate glass The variety of borosilicate glass applications is as vast as its properties. It is widely used in: Laboratory borosilicate glassware (beakers, test tubes, measuring cylinders) Domestic borosilicate glass products (bakeware, cookware, coffee carafes) Pharmaceutical containers (vials, ampoules) Chemical processing equipment (reactors, pipelines) Optical components (lenses, filters) High-intensity lighting systems (projector lamps, automotive bulbs) Solar energy systems (glass tubing, photovoltaic module covers) Display technology (substrates for TFT and OLED displays) The heat resistance of glass in these applications is crucial for maintaining dimensional stability and ensuring longevity. For instance, borosilicate glass dishes used in kitchens can transition directly from freezers to ovens without risk of breakage due to the material’s thermal shock resistance. Why choose borosilicate glass? To summarize, borosilicate glass combines chemical inertness, high mechanical strength, and remarkable temperature resistance, making it one of the most versatile materials available. Its hardness, clarity, and processability further enhance its desirability across numerous industries. Whether you are selecting materials for a high-performance optical lens, a laboratory flask, or a heat-resistant baking dish, borosilicate glass delivers outstanding performance. We supply a full range of borosilicate glassware and custom borosilicate glass products tailored to your specific needs. With several types of borosilicate glass available, including borosilicate glass 3.3, Suprax, Borofloat, and Pyrex, our product line meets the highest standards in modern engineering and design. Composition SiO2  80 % B2O3  13 % Na2O  4 % Al2O3  2 % K2O  1 %   Standard thicknesses and tolerances Thickness Tolerance Thickness Tolerance 0,70 mm ±0,1 7,5 mm ±0,3 1,10 mm ±0,1 8,0 mm ±0,3 1,75 mm ±0,2 9,0 mm ±0,3 2,00 mm ±0,2 13,0 mm ±0,5 2,25 mm ±0,2 15,0 mm ±0,5 2,75 mm ±0,2 16,0 mm ±0,5 3,30 mm ±0,2 17,0 mm ±0,5 5,00 mm ±0,2 18,0 mm ±0,5 5,50 mm ±0,2 19,0 mm ±0,5 6,50 mm ±0,2 21,0 mm ±0,7   Properties: Density (@ 20 °C) 2 230 kg/m3 Bending strength 160 N/mm2 Surface compressive stress 100 N/mm2 Young’s modulus  64 GPa Poisson’s ratio 0,2 Hardness 5.5 Mohs, (470 Knopp, 580 Vickers) Thermal conductivity 1,2 W/(m K) Specific Heat 0,83 kJ/(kg K) Coefficient of linear expansion 3,3 ±0,1 * 10 -6 °C Index of refraction (@ 380 - 780 nm) 1,48  Softening point 815 °C Annealing Point 560 °C Max. working temperature: Non-tempered glass    - long term 450 °C  - temporary(< 10h) 500 °C Tempered glass    - long term 280 °C  - temporary(< 10h) 500 °C   Chemical properties: Hydrolytic Resistance   Acc.  ISO 719 (w 98 °C): class HGB 1    Acc.  ISO 720 (w 121 °C): class HGA 1  Alkali resistance   Acc. DIN 52 322 (ISO 695): class A2 Acid resistance   Acc. DIN 12 116: class 1 Electrical properties Volume resistance    at 25°C = 6.6 x 1013 Ω cm    at 300°C = 1.4 x 106 Ω cm Dielectric properties Electric Volume Resistivity         8,6 x 1013 Ωcm (at   25 °C)   1.4 x 106   Ωcm (at 300 °C) Dielectric dissipation fraction   38  10-4 (at 1 MHz, 20 °C) Dielectric constant εr   4.6 (at 1 MHz, 20 °C)   Optical properties Index of Refraction Spectral Transmission    λ = 587,6 nm nD = 1,4724    λ = 480,0 nm nF = 1,4782    λ = 546,0 nm nE = 1,4740    λ = 644,0 nm nC = 1,4701    Borosilicate glass 4.3 SiO2  78 % B2O3  10% Na2O  7 % Al2O3  3% ZrO2  2 %   Properties: Density (@ 25  °C) 2 280 kg/m3 Flexural strength 25 MPa Modulus of elasticity (Young’s) 67 GPa Poisson’s ratio 0,20 Thermal conductivity (@ 90 °C) 1,2 W/(m K) Specific heat 0,83 kJ/(kg K) Coefficient of linear expansion  (@ 20 °C - 300 °C) 4,3  * 10 -6 °C Index of Refraction (λ=587,6 nm) 1,484  Softening point 810 °C Annealing point 580 °C Glass temperature for density dPas 1013,0    560 °C10 7,6    800°C10 4,0   1200°C Working temperature:  - maximum 500 °C  - in a heavy duty conditions 280 °C   Chemical properties   Hydrolytic Resistance   Acc.   ISO 719 (@ 98 °C): class HGB 1    Acc.   ISO 720 (@ 121 °C): class HGA 1  Alkali resistance   Acc. DIN 52 322 (acc. ISO 695): class A2 Acid resistance   Acc. DIN 1776: class 1 Electrical properties Volume resistance    @ 25°C = 6.6 x 1013 Ω cm    @ 300°C = 1.4 x 106 Ω cm Dielectric properties @ 25° C and 1 MHz:    Dielectric constant εr=4,6    Dielectric loss factor tgδ =1,4x10-2   Optical properties Index of Refraction Spectral Transmission    λ = 587,6 nm nD = 1,4816    λ = 480,0 nm nF = 1,4869    λ = 546,0 nm nE = 1,4831    λ = 644,0 nm nC = 1,4802      While every attempt has been made to verify the source of the information, no responsibility is accepted for accuracy of data. In this text you will learn about borosilicate glass: properties, strength, thermal and chemical resistance, types, and applications in laboratory, industrial, optical, and domestic environments. Properties and applications of borosilicate glass Borosilicate glass is a specialized type of glass that contains significant amounts of silica (SiO₂) and boron trioxide (B₂O₃), making it highly resistant to thermal shock and chemical corrosion. Known for its durability, clarity, and stability under temperature fluctuations, borosilicate glass is widely used in laboratory, industrial, and domestic applications. Often referred to as boro glass, this material exhibits unique performance characteristics that set it apart from conventional soda-lime glass. One of the key properties of borosilicate glass is its exceptional resistance to temperature changes. This heat resistant glass can withstand both extremely high and low temperatures, making it suitable for demanding environments. The borosilicate glass temperature resistance allows it to endure up to 450 °C during long-term use and down to -196 °C when in contact with substances like liquid nitrogen. These attributes are a result of its low coefficient of thermal expansion, which ensures the glass does not crack or deform when exposed to rapid temperature changes. Another significant feature is the borosilicate glass strength and durability under mechanical and thermal stress. The typical hardness of borosilicate glass is rated at 5.5 on the Mohs scale, with corresponding values of 470 on the Knoop scale and 580 on the Vickers hardness test. These measures confirm the high borosilicate glass hardness, making it ideal for situations that demand both precision and resilience. The versatility of borosilicate glass arises from the ability to modify its chemical composition by incorporating various metal oxides. These variations result in a broad range of borosilicate glass products, each tailored for specific applications. The boron oxide content in the glass batch—i.e., the mix of raw materials used in the production process—plays a crucial role in defining not only the borosilicate glass properties, but also the behavior of the molten glass during manufacturing. At our facility, we offer several types of borosilicate glass, including: Borosilicate glass 3.3 (DIN 7080) Borosilicate glass 4.3 Suprax 8488 Pyrex Boronorm Borofloat Each of these borosilicate glass types features unique compositions and is suited for various borosilicate glass applications, from laboratory glassware and cookware to high-performance optics and chemical equipment. To work in an environment of steam and hydrostatic applications we offer borosilicate glass 4.3. Resistance to chemicals and thermal expansion permit the use of a high level of hardening, so that the glass are characterized by high resistance to thermal shock. Is suitable for operation at low temperatures. Can withstand the temperature to about -196 °C (is suitable for use in contact with liquid nitrogen). During thawing ensure that the temperature difference does not exceed 100 K. In general is recommended for use down to -70 °C.
Vacuum sight glass type 550V PN 16 - DIN 11869 (old DIN 3237)
Vacuum sight glass type 550V PN 16 - DIN 11869 (old DIN 3237)
Vacuum sight glass type 550V PN 16 - DIN 11869 (old DIN 3237)
Cross-sectiondrawing Dimensions <tr"> </tr"> DN 15 20 25 32 40 50 65 80 100 125² 150² 200² D (PN16) 95 105 115 140 150 165 185 200 220 250 285 340 BL 130 150 160 180 200 230 290 310 350 400 480 600 D1 32 32 48 48 65 80 80 100 125 150 175 175 2) According DIN 11869   In the vacuum variant, a high-quality gasket made of novaflon® 500 is used. This material consists of 100% pure, multidirectionally expanded PTFE (Polytetrafluoroethylene) and is characterized by excellent chemical resistance, mechanical stability, and outstanding sealing properties. The sealing system is designed for a temperature range of -60 °C to +200 °C and meets the requirements according to TA-Luft (Technical instructions on clean air). The suitability for vacuum applications up to 2 mbar absolute has been demonstrated by an independent, external testing laboratory. This ensures that the sealing solution provides the highest level of safety and reliability even under extreme operating conditions. Flange connections:Standard, the sight glass is supplied with flanges according to DIN EN 1092-1 PN 10/16. Type 550V is manufactured in accordance with DIN 11869 (formerly DIN 3237). If desired, designs in other materials and alloys are also available, e.g., 1.0619 (cast steel) or Alloy C22, according to your specification. Additional equipment (factory-integrable): LED lights, available with ATEX approval for explosion-prone areas upon request.
Flow sight glass type 550A nominal size 150/300 lbs
Flow sight glass type 550A nominal size 150/300 lbs
Flow sight glass type 550A nominal size 150/300 lbs
The ACI flow sight glass type 550A is a robust sight glass for industrial applications. The body is made from high-quality stainless steel casting 1.4408, which ensures excellent corrosion resistance as well as high mechanical strength. The design is intended for installation between flanges according to ASME B 16.5 and allows the visual monitoring of media in pipelines under operating pressure. The type 550A is manufactured in accordance with DIN 11869 (formerly DIN 3237). On request, versions in other materials and alloys are also available, e.g. 1.0619 (cast steel) or Alloy C22, according to your specification. Flange connections:Standardly, the sight glass is supplied with flange connections matching to counter flanges according to ASME B 16.5 Class 150 / 300 lbs. The design, strength calculations, and construction conform to the PED 2014/68/EU and the regulations AD 2000. Gasket system:The sealing is done via proven flat gaskets from leading manufacturers, including: Frenzelit novaphit® MST XPKlingerSil® C4400Garlock Gylon®PTFE (pure or modified)over 50 additional sealing materials available upon request Optional protective coatings of the sight glass plate:For increased thermal and chemical stresses, the sight glass plates can be equipped with the following protective layers: HALAR® coatingFEP coatingMica protective discAdditional equipment (factory integrable): Sight glass wiper type SGW (with wiper blades made of PTFE, silicone, or EPDM)Spraying devices for cleaningLED lights, optionally with ATEXapproval for explosion-prone areas Cross-sectiondrawing Dimensions NPS 1/2“ 3/4“ 1“ 1 1/4“ 1 1/2“ 2“ 2 1/2“ 3“ 4“ 5“ 6“ 8“ D (Class 150) 89 98 108 118 127 152 178 191 228 254 279 343 D (Class 300) 95.2 117.3 123.8 133.4 155.6 165.1 190.5 209.6 254 279.4 317.5 381 BL 130 150 160 180 200 230 290 310 350 400 480 600 D1 32 32 48 48 65 80 80 100 125 150 175 175 Flange connections compatible with counter flanges according to ASME B 16.5  
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